| 
 | 
     
       
         | 
       Aerostar Super 700 pilot report
 
                                                 The Sports Car of Light Twins
 
                                    
                                    Private Pilot Magazine decided to flight 
                                    test and evaluate Aerostar Aircraft 
                                    Corporation's Super 700 Aerostar. This 
                                    executive bullet was waiting for us at 
                                    Boeing Field Airport in Washington State. 
                                    Having read up on the plane and the 
                                    remarkable performance increases the 
                                    literature said it had, we were eager to 
                                    obtain some serious flight time. Given the 
                                    nature of people and companies to 
                                    exaggerate, we expected a little fluff in 
                                    the numbers. One of Aerostar's customer 
                                    service pilots, Larry Brown, flew the plane 
                                    to Boeing Field and sat in the right seat, 
                                    providing technical and operational 
                                    information. 
                                    
                                    Entry into the Super 700 is identical to 
                                    past Aerostars. A clamshell hatch allows the 
                                    top half to open upward, while the bottom 
                                    half serves as the step. Larry pointed out 
                                    that the proper procedure is to slide the 
                                    pilot seat all the way forward, making entry 
                                    quite easy. The Aerostar has sometimes 
                                    received a bad rap for lack of easy entry 
                                    because the seat was in the doorway. As is 
                                    often the case, the airplane was blamed for 
                                    lack of knowledge on the part of the 
                                    operator. The flight deck is not overly big, 
                                    but adequate, similar to a fighter crew 
                                    station, which is probably what Aerostar 
                                    would like you to believe. After all, they 
                                    do push the "pilot's airplane" line. 
                                    Comfortably 
                                    seated, we were given a briefing on the 
                                    instrument panel, which as well-equipped 
                                    with King NAV/COMs, colour radar and a GPS 
                                    display coupled into a map that would play 
                                    on the stormscope. Also, tucked neatly in 
                                    the panel was a Ryan TCAD (traffic collision 
                                    avoidance system), with audio and visual 
                                    annunciation to warn you when you're too 
                                    near another aircraft. Unfortunately, there 
                                    was no azimuth information; up and down, 
                                    yes, but you still have to crane your neck 
                                    left and right. The autopilot was standard, 
                                    but it also had an altitude pre-select 
                                    feature that allows you to watch while the 
                                    aircraft levels off at the preset cruise 
                                    altitude. 
 With both engines humming and the avionics 
                                    active, we were ready to call Boeing tower 
                                    for our IFR clearance and departure to 
                                    Spokane. Taxiing out gave us the opportunity 
                                    to play with the electric nosewheel 
                                    steering. Using the electric rocker switch, 
                                    located on the centre console between the 
                                    pilot and co-pilot seats, was fun, but it 
                                    wasn't anything a pilot couldn't master in 
                                    about two minutes. Those two minutes can be 
                                    pretty exciting and probably shouldn't be 
                                    practiced in tight parking areas. For those 
                                    of you who don't know what we're talking 
                                    about, during taxi, the plane is steered by 
                                    activating the rocker switch, which operates 
                                    a hydraulic pump to turn the nosewheel. 
                                    White on the runway and rolling, the 
                                    aircraft is controlled by rudder input.
 
                                    
                                    Once the aircraft was aligned with the 
                                    runway, we made sure the nosewheel was also 
                                    aligned with the runway by allowing the 
                                    aircraft to roll forward a few feet. Once 
                                    cleared for departure, the recommended 
                                    procedure is to hold the brakes, throttle up 
                                    to 30 inches manifold pressure, release the 
                                    brakes and go to 42 inches. You can hold 42 
                                    inches all the way up to 20,000 feet. You'll 
                                    be climbing about 700 fpm faster than any 
                                    other Aerostar you've been in. Acceleration 
                                    is positive, to say the least. Automatic 
                                    controllers limit the m.a.p. to 42 inches 
                                    and blow-off valves provide overboost 
                                    protection. This allows the pilot to 
                                    concentrate on the departure without having 
                                    to closely monitor the m.a.p. - as is found 
                                    on older turbocharger engines. 
                                    Due to the 
                                    relatively small 1-degree positive angle of 
                                    incidence of the wing, the Aerostar must be 
                                    positively rotated on the takeoff roll. 
                                    Following Larry's advice, we pulled back on 
                                    the yoke, which is spring-loaded to go full 
                                    forward when left alone, to take some weight 
                                    off the nose at about 60 kts. At about 90 
                                    kts. we gently raised the nose and the plane 
                                    flew off about 92 kts. (Or, that's what they 
                                    say it did) The airspeed needle was moving 
                                    so fast it could have been anything around 
                                    there. If the nose isn't raised a bit on the 
                                    takeoff roll, it's possible to over-rotate a 
                                    bit and initially get the nose too high. 
                                    They also said we could have gotten to Vmc + 
                                    5 kts. about 300 feet shorter than with the 
                                    standard model. If you have to worry about 
                                    300 feet, you don't belong there. 
 Larry pointed out a great safety feature: 
                                    the ability of the plane to maintain 
                                    altitude at 100 kts. with one engine out. 
                                    Not impressed? How about if we tell you 
                                    that's with the gear and flaps down and the 
                                    prop windmilling? It's not happy, but it's 
                                    flying and unlike the others out there that 
                                    want it cleaned up and the prop feathered 
                                    within 10 seconds, you have time to make 
                                    some decisions without relying on your 
                                    long-gone teen-age reflexes.
 
                                    
                                    While we're talking about single-engine 
                                    performance, here's what Larry and Jim 
                                    Christy, the other Aerostar representative 
                                    we spoke with, told us. Cleaned up, that 
                                    standard Aerostar claims about 240 fpm at 
                                    sea level, while the Super 700 will give you 
                                    400 fpm under identical conditions. Now, 
                                    that's significant. They also tell us that 
                                    the Super 700 will keep you at 17,000 feet, 
                                    as opposed to the 9300-foot, one-engine 
                                    ceiling of the standard model - especially 
                                    nice to know if you're about 50 miles west 
                                    of Denver. 
                                    We 
                                    soon received a progressive climb to flight 
                                    level 220, where the Super 700 likes to be. 
                                    At cruise, handling is sensitive, yet 
                                    responsive. Much as we would have like to, 
                                    we didn't roll it or even do any trick 
                                    maneuvers. The roll rate was quick enough to 
                                    be favorably compared to a Bonanza: 
                                    actually, the whole feel of the yoke 
                                    approximated the plane. Part of the required 
                                    modifications with the bigger engines was a 
                                    BOB weight system which, they told us, 
                                    improved pitch stability. Since the plane 
                                    flew wonderfully anyway, how were we to 
                                    tell? 
                                    We were 
                                    cruising at 65-percent power, 32.0 inches 
                                    m.a.p. at 2200 rpm, and that resulted in 
                                    about 22.0 gph from each engine. This 
                                    produced an indicated 171 KIAS. TAS was 245 
                                    kts. with a displayed ground speed of 320 
                                    kts. 
 Larry indicated that he wanted to 
                                    demonstrate 75-percent power and increased 
                                    the power setting to 35.5 inches m.a.p. at 
                                    2200 rpm. The airspeed went to 182 KIAS with 
                                    no effort. We were also assured that 
                                    75-percent power would be available up to 
                                    25,000 feet. Being ever diligent and wanting 
                                    to catch them up, we asked the obvious 
                                    questions about fuel burn and range. Larry 
                                    adroitly avoided the issue by telling me 
                                    that the gross weight went up 315 pounds and 
                                    that the useful load increased 265 pounds. 
                                    Emphasizing the point, Larry said, "What 
                                    would you rather do: 250 kts on 44 gph or 
                                    215 kts on 36 gph?Ó Good question!
 
                                    
                                    Time passed all too quickly on our flight 
                                    and we soon received our clearance to 
                                    descend to 6000 feet. We dropped the nose 
                                    and descended at the rate of about 2500 fpm. 
                                    With the spoilers, we could have increased 
                                    that to about 3500 fpm. The pressurization 
                                    system, let us down in comfort, slowly, at 
                                    about 400 fpm. The landing, at 100 KIAS with 
                                    full flaps, was uneventful and positive. 
                                    
                                    After the flight, we chatted about what 
                                    Aerostar is trying to do and who the company 
                                    sells to. "The answer to that," Jim said, 
                                    "is speed. We sell to people upgrading from 
                                    340s, Senecas and those types, as well as 
                                    those who have discovered that running a 
                                    turboprop is more expensive than they had 
                                    originally calculated. This is a happy 
                                    alternative between them. There's also the 
                                    issue of decreased down time." He went on to 
                                    explain that as the standard Aerostars age, 
                                    their performance drops off. This results in 
                                    shop time, during which the mechanics try to 
                                    keep the plane flying at optimum levels. 
                                    With the 700's higher power margins 
                                    available at altitude, the pilots have more 
                                    than enough performance for a longer period 
                                    of the aircraft's life. That means less 
                                    maintenance and down time. 
                                    This is a 
                                    pilot's airplane and a high-performance 
                                    personal transport. If your business needs 
                                    dictate the latter, or if you are in the 
                                    market for your own personal bullet, we 
                                    recommend you take a serious look at 
                                    Aerostar Aircraft Corporation's Super 700 
                                    and its other modified Aerostar offerings 
                                    and options. 
 The 
                                    Company
 by Bill Fedorko
 
                                    
                                    Private Pilot recently had the pleasure of 
                                    test flying the Super 700 Aerostar, quite an 
                                    impressive aircraft. It has evolved from a 
                                    simple configuration of the original design: 
                                    a naturally aspirated, six-passenger twin 
                                    with a 600 model designation. The older 
                                    model 600 was followed by the turbocharged 
                                    model 601, and with a little cabin 
                                    pressurization and refinements to power and 
                                    interior amenities added, the 601P Aerostar 
                                    was born. With the company now in the hands 
                                    of two original employees of Aerostar - 
                                    Steve Speer and Jim Christy - it has now 
                                    created the Super 700 Aerostar. The 700 is 
                                    similar in appearance to the original 
                                    Aerostar, but don't let that fool you. Take 
                                    a closer look; the changes are quite 
                                    dramatic and the performance matches the 
                                    changes.  
                                    
                                    Ted Smith Aircraft Co. During 
                                    these model-change years, the company was 
                                    also changing. Ted Smith, the original 
                                    designer of the Aerostar, as well as 10 
                                    other successful aircraft designs spanning 
                                    some 50 years, put his dream in the air. In 
                                    1963, Smith left Rockwell to start the Ted 
                                    Smith Aircraft Co. and began building the 
                                    Aerostar. Smith's dream was to build a 
                                    reliable, fast comfortable and fun-to-fly 
                                    aircraft. Did he? Most owners and pilots who 
                                    had the pleasure of flying one would agree. 
                                    The first light, twin-engine model completed 
                                    certification in 1967. There were five 
                                    models to follow this midwing aircraft, 
                                    which was faster than other non-turbine 
                                    aircraft of its day.In 1968, 
                                    investors unfortunately negotiated sale of 
                                    the Aerostar to the American Cement Co., 
                                    which sold it to Butler Aviation in 1970. 
                                    Luckily, the Aerostar was eventually 
                                    re-acquired by Smith in 1972, and design 
                                    refinements started to improve, as did 
                                    performance. In 1975, the Aerostar 601 broke 
                                    the speed record for a piston-engine 
                                    aircraft over a 1000-kilometer, closed 
                                    course of 305 mph. Smith had plans to build 
                                    a jet-powered version of the Aerostar, to be 
                                    known as the Smith Jet, SuperStar. Plans 
                                    were canceled when Smith died in 1976. Not 
                                    long after, in 1981, the Aerostar was sold 
                                    to Piper Aircraft. Ten years later, the 
                                    design and manufacturing rights were bought 
                                    back by the new Aerostar Aircraft 
                                    Corporation and remain in its hands to this 
                                    day. 
 My Experience With the Aerostar
 My 
                                    experience with the Aerostar began in 1974, 
                                    when I took a job with Midwest Aviation in 
                                    Willoughby, Ohio. It was a struggling new 
                                    company, whose main interest in the Aerostar 
                                    was freight, carrying canceled checks 
                                    cross-country. The Aerostars we used were 
                                    mostly 600 models, since the turbocharged 
                                    model 601, although faster, was more 
                                    expensive to purchase and required more 
                                    maintenance. Although I only have minimal experience 
                                    flying Aerostars, I have several hours under 
                                    my belt wrenching on them. I managed a 
                                    couple of FBOs in years past, specializing 
                                    in Aerostar repair and maintenance. It is 
                                    not the easiest aircraft to work on and by 
                                    no means the most inexpensive. I haven't 
                                    worked on the new Super 700 model, but after 
                                    talking with the mechanics at Aerostar in 
                                    Spokane, Washington, I was convinced that 
                                    things haven't changed too much. Just bigger 
                                    and better engines and sophisticated 
                                    systems, most designed and installed at the 
                                    Aerostar factory.  The 
                                    Latest and the Greatest?The latest Aerostar is a blend of old and 
                                    new. The old is the basic great-looking 
                                    shape of this performance aircraft. Still, 
                                    the midwing design - which looks fast, even 
                                    while sitting on the deck - is chock-full of 
                                    refinements even Smith would be proud of. 
                                    When Piper Aircraft owned the rights to 
                                    build the Aerostar, it didn't make many 
                                    changes to the 602P. The new Aerostar 
                                    Aircraft Corporation is currently making 
                                    several modifications and improvements to 
                                    this classy-looking bird. Since the company 
                                    has all the rights, type certificate, 
                                    engineering drawings and tooling to the 
                                    aircraft, will it be building new ones? "The 
                                    company is planning an IPO to put the 
                                    airplane back into production," said Jim 
                                    Christy. Until that day, the company is 
                                    content with offering a wide array of 
                                    improvements to the existing design. With 
                                    Ted Smith's dream of a jet-powered Aerostar, 
                                    is there such a bird on the table? 
                                    "Certainly," responded Christy."With the 
                                    airplane in production, that would be a 
                                    viable option." 
 The Super 700
 The 
                                    company claims that the Aerostar is arguably 
                                    the finest aircraft ever built. It also says 
                                    it can make the aircraft even better using 
                                    today's technology and upgrading it to the 
                                    Super 700. So, what is the Super 700? How do 
                                    you get one and what does it take? Answering 
                                    the first question is easy: Either have an 
                                    existing 601, 601P or 602P aircraft 
                                    converted, or purchase a used one from 
                                    Aerostar and do the same. The answer to the 
                                    second questions is: Bring money. The 
                                    Super 700 consists of several stages of 
                                    improvements. You can upgrade a little at a 
                                    time or jump in with both feet and get the 
                                    works. Even with only a couple of 
                                    modifications, the company claims improved 
                                    performance, reliability and safety. Let's 
                                    say money is no object and speed, 
                                    reliability and comfort are your 
                                    expectations. To start off, intercooling 
                                    will bump the horsepower up a tad, and 
                                    adding a pair of new Hartzell three-blade 
                                    propellers will deliver it to speed. The 
                                    props are smaller in diameter and have a 
                                    more aggressive twist distribution. This 
                                    lowers the tip speed for more performance 
                                    and reduced noise. One of the last major 
                                    steps in the transformation to the 700 is to 
                                    top overhaul the existing 601P engines and 
                                    add upgraded turbos, controllers, fuel 
                                    pumps, injection system and accessories, as 
                                    well as any airframe components required to 
                                    prepare the aircraft for increased 
                                    performance and power. The full-blown 
                                    modification includes an induction air 
                                    intercooling system, which will provide an 
                                    increase in takeoff, climb and cruise 
                                    performance for any 601, 601P or 602P 
                                    aircraft. In addition, single-engine, 
                                    hot-day performance and safety are enhanced.These modifications will increase the 
                                    engines to a rated 350 maximum continuous 
                                    horsepower, while increasing the gross 
                                    weight by 315 pounds. Also, upgrades to the 
                                    pressurization and heating system are 
                                    performed, adding to comfort levels unheard 
                                    of in this class of aircraft. If it's time, 
                                    or you are a TBO, you may want to opt for a 
                                    pair of TIO-540-U2A Lycoming 350-hp engines, 
                                    on exchange. 
 Aircraft Support
 Aerostar has the type certificate, and with 
                                    its engineering expertise, the company can 
                                    solve almost any problem that might arise 
                                    with existing older aircraft in the field. 
                                    Aerostar supports owners and maintenance 
                                    facilities around the world with spare parts 
                                    and technical service. The 
                                    comfort upgrades to the Super 700 offer 
                                    horsepower increases, as mentioned, but also 
                                    add pressurization upgrades. The new 5.5 psi 
                                    cabin pressurization will allow the 
                                    certified ceiling to increase from 25K to 
                                    30K. Another improvement to reliability is the 
                                    addition of new Inconel exhaust system, 
                                    installed on the 350-hp turbo supercharged, 
                                    intercooled Lycoming engines. It's 
                                    expensive, but it adds a degree of safety. Although the cabin and cockpit are rather 
                                    small, they do have a sports car-like feel 
                                    and performance. Aerostar still lays claim to an aircraft 
                                    that flies higher, faster and farther than 
                                    the competition in its class. The new 700 
                                    not only flies 5000 feet higher, but it is 
                                    also 30 kts faster and travels 300 nm 
                                    farther than predecessor aircraft built in 
                                    the '70s. Other modifications Aerostar is 
                                    quite proud of are the increased, low-speed 
                                    handling characteristics. To accomplish 
                                    this, the engineers installed Vortex 
                                    generators on the vertical fin, increasing 
                                    flow over the rudder and horizontal 
                                    stabilizers. The 
                                    test aircraft we flew also had a 
                                    modification for slowing and dropping 
                                    altitude quickly: pop-up spoilers, small 
                                    spoilers located just forward of the flaps, 
                                    slightly outboard of the engines. Losing 
                                    altitude quickly is the name of the game. 
                                    This modification is not offered by the 
                                    factory, but it was included on our test 
                                    aircraft. Needless to say, we used the 
                                    spoilers to the max. The 
                                    Aerostar is not for everyone. It demands a 
                                    pilot's full attention. After all, it is a 
                                    fast cabin twin, and it goes without saying 
                                    that it demands respect. It would be a treat 
                                    to see these aircraft built again, and done 
                                    so at a somewhat reasonable price. 
 
 |  |