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Aerostar Super 700 pilot report
The Sports Car of Light Twins
Private Pilot Magazine decided to flight
test and evaluate Aerostar Aircraft
Corporation's Super 700 Aerostar. This
executive bullet was waiting for us at
Boeing Field Airport in Washington State.
Having read up on the plane and the
remarkable performance increases the
literature said it had, we were eager to
obtain some serious flight time. Given the
nature of people and companies to
exaggerate, we expected a little fluff in
the numbers. One of Aerostar's customer
service pilots, Larry Brown, flew the plane
to Boeing Field and sat in the right seat,
providing technical and operational
information.
Entry into the Super 700 is identical to
past Aerostars. A clamshell hatch allows the
top half to open upward, while the bottom
half serves as the step. Larry pointed out
that the proper procedure is to slide the
pilot seat all the way forward, making entry
quite easy. The Aerostar has sometimes
received a bad rap for lack of easy entry
because the seat was in the doorway. As is
often the case, the airplane was blamed for
lack of knowledge on the part of the
operator. The flight deck is not overly big,
but adequate, similar to a fighter crew
station, which is probably what Aerostar
would like you to believe. After all, they
do push the "pilot's airplane" line.
Comfortably
seated, we were given a briefing on the
instrument panel, which as well-equipped
with King NAV/COMs, colour radar and a GPS
display coupled into a map that would play
on the stormscope. Also, tucked neatly in
the panel was a Ryan TCAD (traffic collision
avoidance system), with audio and visual
annunciation to warn you when you're too
near another aircraft. Unfortunately, there
was no azimuth information; up and down,
yes, but you still have to crane your neck
left and right. The autopilot was standard,
but it also had an altitude pre-select
feature that allows you to watch while the
aircraft levels off at the preset cruise
altitude.
With both engines humming and the avionics
active, we were ready to call Boeing tower
for our IFR clearance and departure to
Spokane. Taxiing out gave us the opportunity
to play with the electric nosewheel
steering. Using the electric rocker switch,
located on the centre console between the
pilot and co-pilot seats, was fun, but it
wasn't anything a pilot couldn't master in
about two minutes. Those two minutes can be
pretty exciting and probably shouldn't be
practiced in tight parking areas. For those
of you who don't know what we're talking
about, during taxi, the plane is steered by
activating the rocker switch, which operates
a hydraulic pump to turn the nosewheel.
White on the runway and rolling, the
aircraft is controlled by rudder input.
Once the aircraft was aligned with the
runway, we made sure the nosewheel was also
aligned with the runway by allowing the
aircraft to roll forward a few feet. Once
cleared for departure, the recommended
procedure is to hold the brakes, throttle up
to 30 inches manifold pressure, release the
brakes and go to 42 inches. You can hold 42
inches all the way up to 20,000 feet. You'll
be climbing about 700 fpm faster than any
other Aerostar you've been in. Acceleration
is positive, to say the least. Automatic
controllers limit the m.a.p. to 42 inches
and blow-off valves provide overboost
protection. This allows the pilot to
concentrate on the departure without having
to closely monitor the m.a.p. - as is found
on older turbocharger engines.
Due to the
relatively small 1-degree positive angle of
incidence of the wing, the Aerostar must be
positively rotated on the takeoff roll.
Following Larry's advice, we pulled back on
the yoke, which is spring-loaded to go full
forward when left alone, to take some weight
off the nose at about 60 kts. At about 90
kts. we gently raised the nose and the plane
flew off about 92 kts. (Or, that's what they
say it did) The airspeed needle was moving
so fast it could have been anything around
there. If the nose isn't raised a bit on the
takeoff roll, it's possible to over-rotate a
bit and initially get the nose too high.
They also said we could have gotten to Vmc +
5 kts. about 300 feet shorter than with the
standard model. If you have to worry about
300 feet, you don't belong there.
Larry pointed out a great safety feature:
the ability of the plane to maintain
altitude at 100 kts. with one engine out.
Not impressed? How about if we tell you
that's with the gear and flaps down and the
prop windmilling? It's not happy, but it's
flying and unlike the others out there that
want it cleaned up and the prop feathered
within 10 seconds, you have time to make
some decisions without relying on your
long-gone teen-age reflexes.
While we're talking about single-engine
performance, here's what Larry and Jim
Christy, the other Aerostar representative
we spoke with, told us. Cleaned up, that
standard Aerostar claims about 240 fpm at
sea level, while the Super 700 will give you
400 fpm under identical conditions. Now,
that's significant. They also tell us that
the Super 700 will keep you at 17,000 feet,
as opposed to the 9300-foot, one-engine
ceiling of the standard model - especially
nice to know if you're about 50 miles west
of Denver.
We
soon received a progressive climb to flight
level 220, where the Super 700 likes to be.
At cruise, handling is sensitive, yet
responsive. Much as we would have like to,
we didn't roll it or even do any trick
maneuvers. The roll rate was quick enough to
be favorably compared to a Bonanza:
actually, the whole feel of the yoke
approximated the plane. Part of the required
modifications with the bigger engines was a
BOB weight system which, they told us,
improved pitch stability. Since the plane
flew wonderfully anyway, how were we to
tell?
We were
cruising at 65-percent power, 32.0 inches
m.a.p. at 2200 rpm, and that resulted in
about 22.0 gph from each engine. This
produced an indicated 171 KIAS. TAS was 245
kts. with a displayed ground speed of 320
kts.
Larry indicated that he wanted to
demonstrate 75-percent power and increased
the power setting to 35.5 inches m.a.p. at
2200 rpm. The airspeed went to 182 KIAS with
no effort. We were also assured that
75-percent power would be available up to
25,000 feet. Being ever diligent and wanting
to catch them up, we asked the obvious
questions about fuel burn and range. Larry
adroitly avoided the issue by telling me
that the gross weight went up 315 pounds and
that the useful load increased 265 pounds.
Emphasizing the point, Larry said, "What
would you rather do: 250 kts on 44 gph or
215 kts on 36 gph?Ó Good question!
Time passed all too quickly on our flight
and we soon received our clearance to
descend to 6000 feet. We dropped the nose
and descended at the rate of about 2500 fpm.
With the spoilers, we could have increased
that to about 3500 fpm. The pressurization
system, let us down in comfort, slowly, at
about 400 fpm. The landing, at 100 KIAS with
full flaps, was uneventful and positive.
After the flight, we chatted about what
Aerostar is trying to do and who the company
sells to. "The answer to that," Jim said,
"is speed. We sell to people upgrading from
340s, Senecas and those types, as well as
those who have discovered that running a
turboprop is more expensive than they had
originally calculated. This is a happy
alternative between them. There's also the
issue of decreased down time." He went on to
explain that as the standard Aerostars age,
their performance drops off. This results in
shop time, during which the mechanics try to
keep the plane flying at optimum levels.
With the 700's higher power margins
available at altitude, the pilots have more
than enough performance for a longer period
of the aircraft's life. That means less
maintenance and down time.
This is a
pilot's airplane and a high-performance
personal transport. If your business needs
dictate the latter, or if you are in the
market for your own personal bullet, we
recommend you take a serious look at
Aerostar Aircraft Corporation's Super 700
and its other modified Aerostar offerings
and options.
The
Company
by Bill Fedorko
Private Pilot recently had the pleasure of
test flying the Super 700 Aerostar, quite an
impressive aircraft. It has evolved from a
simple configuration of the original design:
a naturally aspirated, six-passenger twin
with a 600 model designation. The older
model 600 was followed by the turbocharged
model 601, and with a little cabin
pressurization and refinements to power and
interior amenities added, the 601P Aerostar
was born. With the company now in the hands
of two original employees of Aerostar -
Steve Speer and Jim Christy - it has now
created the Super 700 Aerostar. The 700 is
similar in appearance to the original
Aerostar, but don't let that fool you. Take
a closer look; the changes are quite
dramatic and the performance matches the
changes.
Ted Smith Aircraft Co.
During
these model-change years, the company was
also changing. Ted Smith, the original
designer of the Aerostar, as well as 10
other successful aircraft designs spanning
some 50 years, put his dream in the air. In
1963, Smith left Rockwell to start the Ted
Smith Aircraft Co. and began building the
Aerostar. Smith's dream was to build a
reliable, fast comfortable and fun-to-fly
aircraft. Did he? Most owners and pilots who
had the pleasure of flying one would agree.
The first light, twin-engine model completed
certification in 1967. There were five
models to follow this midwing aircraft,
which was faster than other non-turbine
aircraft of its day.
In 1968,
investors unfortunately negotiated sale of
the Aerostar to the American Cement Co.,
which sold it to Butler Aviation in 1970.
Luckily, the Aerostar was eventually
re-acquired by Smith in 1972, and design
refinements started to improve, as did
performance. In 1975, the Aerostar 601 broke
the speed record for a piston-engine
aircraft over a 1000-kilometer, closed
course of 305 mph. Smith had plans to build
a jet-powered version of the Aerostar, to be
known as the Smith Jet, SuperStar. Plans
were canceled when Smith died in 1976. Not
long after, in 1981, the Aerostar was sold
to Piper Aircraft. Ten years later, the
design and manufacturing rights were bought
back by the new Aerostar Aircraft
Corporation and remain in its hands to this
day.
My Experience With the Aerostar
My
experience with the Aerostar began in 1974,
when I took a job with Midwest Aviation in
Willoughby, Ohio. It was a struggling new
company, whose main interest in the Aerostar
was freight, carrying canceled checks
cross-country. The Aerostars we used were
mostly 600 models, since the turbocharged
model 601, although faster, was more
expensive to purchase and required more
maintenance.
Although I only have minimal experience
flying Aerostars, I have several hours under
my belt wrenching on them. I managed a
couple of FBOs in years past, specializing
in Aerostar repair and maintenance. It is
not the easiest aircraft to work on and by
no means the most inexpensive. I haven't
worked on the new Super 700 model, but after
talking with the mechanics at Aerostar in
Spokane, Washington, I was convinced that
things haven't changed too much. Just bigger
and better engines and sophisticated
systems, most designed and installed at the
Aerostar factory.
The
Latest and the Greatest?
The latest Aerostar is a blend of old and
new. The old is the basic great-looking
shape of this performance aircraft. Still,
the midwing design - which looks fast, even
while sitting on the deck - is chock-full of
refinements even Smith would be proud of.
When Piper Aircraft owned the rights to
build the Aerostar, it didn't make many
changes to the 602P. The new Aerostar
Aircraft Corporation is currently making
several modifications and improvements to
this classy-looking bird. Since the company
has all the rights, type certificate,
engineering drawings and tooling to the
aircraft, will it be building new ones? "The
company is planning an IPO to put the
airplane back into production," said Jim
Christy. Until that day, the company is
content with offering a wide array of
improvements to the existing design. With
Ted Smith's dream of a jet-powered Aerostar,
is there such a bird on the table?
"Certainly," responded Christy."With the
airplane in production, that would be a
viable option."
The Super 700
The
company claims that the Aerostar is arguably
the finest aircraft ever built. It also says
it can make the aircraft even better using
today's technology and upgrading it to the
Super 700. So, what is the Super 700? How do
you get one and what does it take? Answering
the first question is easy: Either have an
existing 601, 601P or 602P aircraft
converted, or purchase a used one from
Aerostar and do the same. The answer to the
second questions is: Bring money.
The
Super 700 consists of several stages of
improvements. You can upgrade a little at a
time or jump in with both feet and get the
works. Even with only a couple of
modifications, the company claims improved
performance, reliability and safety.
Let's
say money is no object and speed,
reliability and comfort are your
expectations. To start off, intercooling
will bump the horsepower up a tad, and
adding a pair of new Hartzell three-blade
propellers will deliver it to speed. The
props are smaller in diameter and have a
more aggressive twist distribution. This
lowers the tip speed for more performance
and reduced noise. One of the last major
steps in the transformation to the 700 is to
top overhaul the existing 601P engines and
add upgraded turbos, controllers, fuel
pumps, injection system and accessories, as
well as any airframe components required to
prepare the aircraft for increased
performance and power. The full-blown
modification includes an induction air
intercooling system, which will provide an
increase in takeoff, climb and cruise
performance for any 601, 601P or 602P
aircraft. In addition, single-engine,
hot-day performance and safety are enhanced.
These modifications will increase the
engines to a rated 350 maximum continuous
horsepower, while increasing the gross
weight by 315 pounds. Also, upgrades to the
pressurization and heating system are
performed, adding to comfort levels unheard
of in this class of aircraft. If it's time,
or you are a TBO, you may want to opt for a
pair of TIO-540-U2A Lycoming 350-hp engines,
on exchange.
Aircraft Support
Aerostar has the type certificate, and with
its engineering expertise, the company can
solve almost any problem that might arise
with existing older aircraft in the field.
Aerostar supports owners and maintenance
facilities around the world with spare parts
and technical service.
The
comfort upgrades to the Super 700 offer
horsepower increases, as mentioned, but also
add pressurization upgrades. The new 5.5 psi
cabin pressurization will allow the
certified ceiling to increase from 25K to
30K.
Another improvement to reliability is the
addition of new Inconel exhaust system,
installed on the 350-hp turbo supercharged,
intercooled Lycoming engines. It's
expensive, but it adds a degree of safety.
Although the cabin and cockpit are rather
small, they do have a sports car-like feel
and performance.
Aerostar still lays claim to an aircraft
that flies higher, faster and farther than
the competition in its class. The new 700
not only flies 5000 feet higher, but it is
also 30 kts faster and travels 300 nm
farther than predecessor aircraft built in
the '70s. Other modifications Aerostar is
quite proud of are the increased, low-speed
handling characteristics. To accomplish
this, the engineers installed Vortex
generators on the vertical fin, increasing
flow over the rudder and horizontal
stabilizers.
The
test aircraft we flew also had a
modification for slowing and dropping
altitude quickly: pop-up spoilers, small
spoilers located just forward of the flaps,
slightly outboard of the engines. Losing
altitude quickly is the name of the game.
This modification is not offered by the
factory, but it was included on our test
aircraft. Needless to say, we used the
spoilers to the max.
The
Aerostar is not for everyone. It demands a
pilot's full attention. After all, it is a
fast cabin twin, and it goes without saying
that it demands respect. It would be a treat
to see these aircraft built again, and done
so at a somewhat reasonable price.
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