It
was March of 1974 and British European
Airways ground crews had gone on strike.
This action left many United
Kingdom-bound passengers stranded in
Europe. Many travellers had managed to
get to other international airports in
hopes of getting a seat on other
airlines. On the morning of the 3rd, one
such flight that had many empty seats
was THY Turkish Airlines flight 981,
service from Istanbul to London via
Paris. Only 167 passengers were aboard
the 345 seat DC-10, 50 of those
scheduled to get off in Paris.
......THY Turkish Airlines had been
operating the DC-10s for just over a
year as the first airline to operate
them outside of the USA.
Because of a deal
worked out with McDonnell-Douglas and
the haste with which the aircraft were
introduced into the fleet, initial
operation took place with
Mc-Donnell-Douglas support personnel
aboard every flight to assist crews in
learning the intricacies of the
technologically advanced aircraft.
......This initial operating experience
was long since over, however, when 216
additional London-bound passengers
boarded 981 just after noon. Under the
command of captain Mejat Berkoz, first
officer Oral Ulusman, and flight
engineer Huseyin Ozer, 981 taxied out to
Orly's runway 08 under clear skies. Just
after 12:30pm, 981 climbed out of Orly
with Ulusman at the controls and was
cleared to FL230. Shortly after, it
began its turn on course towards London.
Climbing through
13,00ft, 981's radar label disappeared
from ATC's radar screen just as a
garbled transmission came over the
frequency. In the background, words in
Turkish followed by a pressurization
warning and then an overspeed warning
were heard. Continued calls from ATC
went unanswered. Shortly after, calls
came in to area police stations
reporting a large explosion in the
forest north of the Paris area. When
rescuers reached the scene, only bits of
the aircraft remained intact in the
large area cut out by the crash. All 346
people aboard the aircraft were killed.
......Investigators were able to locate
both the flight data recorder (FDR) and
the cockpit voice recorder (CVR) which
were able to reveal many insights about
the final moments of the flight of 981.
Just as the aircraft was passing through
9,000ft at 300kts, there was a muffled
explosion and the sound of air rushing
which indicated a sudden decompression.
At the same time, the number 2 throttle
lever closed and the engine began to
spool down. The captain asked what had
happened to which Ulusman replied "The
fuselage has burst!"
The aircraft began to
descend while banking to the left.
Berkoz pulled the other throttles back
and told Ulusman to bring the nose up to
which he responded "I can't bring it up,
she's not responding!" By this time, the
aircraft was in a 20-degree nose down
attitude and was continuing to
accelerate. At 32 seconds after the
explosion, the aircraft's overspeed
warning horn sounded, indicating that
the aircraft was about to exceed it's
never-exceed speed. Shortly after
Ulusman said "We've lost it..." and
Berkoz said "It looks like we're going
to hit the ground." Another few seconds
after this, Berkoz apparently changed
his mind and exclaimed "Speed!" as he
pushed the throttles forward again. The
nose began to rise and the G-forces
began to rise as the aircraft tried to
recover from it's dive. It was too late
however. The aircraft struck the ground
some 72 seconds after the explosion at
430kts.
......Because there were no prior
indications of a problem and the debris
was in small pieces, investigators first
believed the accident to have been
caused by a bomb. A Turkish media report
claimed that a group of passengers had
intended to bomb a BEA flight from Paris
to London, but had boarded the Turkish
aircraft instead when BEA flights were
cancelled. Two separate terrorists
groups later called in to claim
responsibility. However, shortly after
the accident, a farmer called claiming
that six bodies had fallen into his
fields some 8 miles from the crash
sites. Bits of the fuselage were also
found in the area. The bodies recovered
were still strapped into their seats in
two rows of three. Examination of the
bodies and associated wreckage and
revealed no evidence of any bomb
residue.
In fact, pathological
examination showed that the bodies were
in good physical condition and death was
entirely a result of impact with the
ground. Further analysis of the
associated wreckage revealed that one of
the pieces was the rear cargo door. This
find proved to be the key piece in
revealing the cause of the accident.
......Not quite two years earlier, an
American Airlines DC-10 had suffered a
similar explosive decompression during
climbout from Detroit, Michigan. With
gentle control inputs and excellent crew
coordination, the crew was able to get
the aircraft on the ground safely. Once
safely on the ground, it became evident
that the rear cargo door had opened in
flight, partially ripping open the
fuselage. The cargo door on the DC-10
was not like older aircraft doors which
were bevelled to allow them to shut
tighter with cabin pressure. Instead, it
incorporated C-latches which locked down
on rollers attached to the door sill.
All four clamps are locked down with a
single electric actuator. In addition,
the door has a vent which allows
residual pressure to be released on the
ground to prevent the door from flying
open when it is released.
The vent is operated
with a vent flap lever which also slides
in locking pins which lock the torque
tubes in places, holding the C-latches
clamped onto the rollers. When the
locking pins are in place, they close
micro switches which extinguish
"door-open" lights in the cockpit.
Finally, the door has a small window
which allows handlers to view the
latches to ensure their position. In the
Detroit case, it was found that the
baggage handler had experienced
difficulty closing the door. There was
low voltage in the actuator so it could
not fully drive the C-latches home. The
baggage handler could not fully shut the
vent flap lever, so he used his knee to
put extra force on it. It shut, but was
left slightly out of the fully stowed
position. Studies showed that the extra
force was sufficient to deform the
linkage inside the door, jamming the
locking pins against the restraining
flange and pushing the micro switches
closed.
The C-latches never
fully stowed however, and because the
locking pins could not engage, the door
simply blew out as soon as the pressure
built up inside the compartment. The
NTSB recommended that several changes in
the system be implemented to provide
better safety in door operation. The FAA
began to prepare an Airworthiness
Directive which would ground all
aircraft until the changes were made.
However, Jackson McGowen, then president
of the Douglas division of
McDonnell-Douglas, approached FAA
administrator John Shaffer about
downgrading the urgency of the changes.
McGowen was worried that the AD would
affect the marketing of the aircraft, so
Shaffer downgraded the AD to three
service bulletins which did not require
immediate grounding of the aircraft.
......It was found in the case of 981
that the stiffening of the
interconnecting linkage had not been
completed as required by one of the
service bulletins. The service bulletin
had been issued six months before the
aircraft was delivered to THY Turkish
Airlines. Handling the door on the
morning of the 3rd was an Algerian man
who had been instructed on how to close
the door, but not how to use the window.
In any case, the placards on the window
were in French and English and he could
read neither. He experienced no
difficulty closing the door, which was
due to already present fatigue on the
locking pins. Neither a ground engineer
or the flight engineer chose to come out
for a final inspection.
A glance in the
window would have shown the C-latches
were not fully stowed. The difference
that caused the tragedy of flight 981
was the cabin configuration above the
baggage compartment. Instead of a
passenger lounge, there were rows of
three, all occupied that day, which
imposed a much greater load on the
floor. This was evident by the ejection
of the six people and seats from the
aircraft before the crash. What sealed
the fate of the rest of the aircraft was
the layout of the DC-10's control
cables. The cables ran through the floor
area beneath the cabin. When the floor
failed after the door blew out, it
severely crippled the control system
which was evident by the immediate
closure of the number 2 throttle. It was
not know to what extent controllability
was lost, but it appeared to have been
great as evidenced by Ulusman's comments
in the final moments of the flights.
......The FAA immediately issued an
Airworthiness Directive after the crash
of flight 981 requiring strengthening of
the interconnecting linkage,
installation of relief valves to reduce
structural loads on the floor of the
cabin, and and re-wiring of the actuator
to avoid low voltage conditions. This
was the first crash of a fully loaded
wide-body aircraft and would be but one
event in a long history for the DC-10.