A written
list of the qualities you
would like to see in your aircraft is an absolute necessity. It might contain
such requirements as:
Ease of construction
Low landing/take off speed
High rate of climb
Good cruise speed
High ceiling
Comfortable seating space
Outstanding visibility
Acceptable noise level
Easy ground handling
Good visibility during taxiing
Good handling in the air
Large panel to show off with full IFR
Excellent low speed controllability
And the list could go on and on. There may be some very special
things you need in order to make your aircraft truly useful for your individual
life style, such as:
300 ft. roll take off and landing (because your private
strip is only 600 ft. long).
40 lbs. baggage capacity (because your better half likes her
creature comforts -but remember, you'll have to
carry it to the motel!)
260 lb. pilot (because you do not like diets)
good high altitude performance (because you live at 8,000
ft.)
adaptability on wheels or floats (because you live in town
but your cottage is on the lake)
removable or folding wings (because hangars are too
expensive).
After the first general list of desired qualities, and the
second more individually specific list, a third more practical list should be
developed, including such basic questions as:
Can I build it?
What's the total cost?
Can I design it (or is the designer reputable so that I can
trust his design reliability)?
Will it have low maintenance costs?
Will it be easy to maintain?
Now that you've made these lists, make a couple of copies and
hang one on your workbench, one on your desk, etc. to look at and think about
for a few weeks. Refer to them from time to time, adding as many things as you
like until you feel you've got all the appropriate variables covered.
With all this information in mind, you have the framework to
start looking at aircraft. As a designer of many original aircraft, I am not
talking here about a "reproduction" aircraft, but a brand new design in which
every part will be checked for adequacy according to present day,
state-of-the-art technology. In other words, we're going to start from scratch
and not consider a Cub wing on a Citabria fuselage with a Cherokee tail and a
Cessna gear. Rather we're going to think about a new design where a 12 hp engine
can take off with four people in 300 ft, at 3,000 fpm, cruise just below the
speed of sound for 8 hours, come in a kit that can be built in 50 hours for less
than $3,000, with a designer who is willing to spend 120% of his time improving
his design to the builders suggestions!!
All jokes aside, before I put someone into cardiac arrest
thinking such an aircraft could exist, we have to stay realistic. Our
machine will have to be built with known raw materials, using well proven
techniques, and the design will be subject to gravity (earth attraction) drag
(wasted energy), and powerplant efficiency just like any other. So, of
necessity, we must start out with certain basic limitations, but we won't let
that discourage us because there are many proven, good designs available. We
certainly can design one ourselves or find an already existing design that meets
our needs.
Now, we'll go back to our lists and this time we'll strike out
the unreasonable items. This is simply a matter of common sense. We all
have common sense - it just gets a little bit damaged sometimes during our
formal education, but if we are to have any success in life, we have to listen
to it very carefully. If we dream the impossible we will become a dreamer unless
we are geniuses. But experience tells us that geniuses are the exceptions, so
the majority of us has to live with common sense. Reality puts us back on track
when we listen too much to our dreams.
The next step after our lists have been made reasonable by
common sense is to rearrange them. This time we'll combine all our variables
onto one list and rearrange them in a decreasing order of importance.
Now, our list may look like this:
Low landing speed
Outstanding visibility
Low cost
Comfortable seating for two
400 lbs. (pilots and passenger and baggage)
or this:
Low cost
Design confidence
Reasonable cruise speed
Good handling (air and ground)
Removable wings
Our list may still contain some
incompatibilities, such as low
cost and high cruise speed, or sexy looking design and low maintenance etc., so
now is the time to eliminate the incompatibilities or change each one slightly
to bring them closer together. Using the previous example, we could have
acceptable cost (say $30,000) and cruise at 150 mph or have a good looking
airplane with acceptable maintenance (less than 1 hour to remove all
fairings).
We have to be very careful when interpreting adjectives (what
is good looking to me may be ugly to you, what is acceptable to him may be
unacceptable to her!). In order to avoid misunderstandings on this subject, our
civilization has unsuccessfully tried to quantify everything - and I say
unsuccessfully because quantifying will stay just that as long as we deal with
human beings and not strictly with machines. (I classify computers as machines,
too, by the way)
We all know how the same statistics can be used to justify
white or black, blue or red depending on the speakers beliefs and skill of
convincing others. But we are not in politics, not even at a sales or hangar
flying session. We are simply trying honestly to design a good new aircraft. But
we need figures so we have to write them down and as we work with gravity
(weight), drag (pounds) and other physical qualities, we add onto our lists
whatever we can quantify, being aware that some items (numbers) may have to be
left blank.
Our list may look like this:
Stall below 45
Visibility 360 degrees
Airframe cost below $14,000
Comfort ( )
Must carry two (400 lbs)
or this:
Total cost below $30,000
Reliability ( )
Cruise speed 120 mph
Handling ( )
Removable wing (7-1/2 ft. max)
Now, we have to start compromising. It is this accepted
compromise which will make for a successful long-term choice. For example,
one has to compromise between 360 degrees unobstructed visibility and a high
wing: either you stay with a high wing (which needs hefty uprights) and reduce
the visibility requirements, or you stay with 360 degree visibility and have to
install a bubble canopy on a low wing aircraft.
The same applies for low stall speed, high cruise speed and low
cost (here we have three variables). High cruise speed means large wing, high
lift airfoil, low powerplant and fuel weight. Low cost means single wing (no
retractable high lift devices) a small wing and low horsepower.
So, one goes down the list again and again compromising and
keeping in mind that the items were listed in a decreasing order of importance.
After making more adjustments to reduce any incongruities, the next thing we'll
need to do is work with some calculations.
Weight:
Statistics show that the
empty weight of most aircraft is close to 60 percent of the load carried
(passengers and fuel). As you have a good idea of the engine, add the fuel
required for the desired endurance (as a rule of thumb, if the engine is rated
at 100 hp, you'll burn 6 U.S. gallons per hour at 75 percent cruise and 1 U.S.
gallon weighs 6.0 lbs. For example, with 120 hp and 3 hours range, you need 130
lbs. of fuel, so the gross weight (W) in lbs. equals 1.6 (occupants plus baggage
plus fuel).
Wing area:
You know the maximum
lift co-efficient (CLMAX) of the chosen airfoil (if you have no better idea, use
1.4 no flaps, 2.2 for the portion with flaps, and 3.0 for flaps and leading edge
slots) and can calculate the wing area (S) knowing the desired stall
speed:
Your top speed will be close to
(for a very clean aircraft you may replace 190 by 21
0)
Your cruise speed is some 90 to 95 percent of the top
speed.
You will have an idea of the climb performance by
calculating W/S x W/ BHP = P
Where W = gross weight (lbs.)
S = wing area (sq.
ft.)
BHP
= Rated Brake
Horsepower of engine
The "statistical" diagram below gives you very good take off
and climb performance if your aircraft is below the curve.
These calculations are the basis for making some design
decisions. Combining the results of these calculations with the variables on our
list will begin to make our design choices fairly obvious, thus we are on our
way to beginning the actual design, or choosing the design, that we are going to
build.