Lauda flight
004, service from Bangkok to Vienna,
departed Don Muang International Airport
at 11:02pm the night of May 26, 1991.
Along with Captain Tom Welsh and First
Officer Josef Thurner, eight cabin
attendants and 213 passengers were on
board the Boeing 767 that night. 004
climbed out normally from Bangkok, cleared
to FL310. After being handed off to
Bangkok Control, Thurner called the Lauda
Air company base, reporting it's estimated
arrival time in Vienna.
This would be 004's
last transmission. Some twelve minutes
later, while climbing through FL240, 004's
target disappeared from Bangkok Control's
radar screen. Further radio calls from
Bangkok went unanswered. Shortly
afterwards, Thailand's Department of
Aviation's Rescue Co-ordination Centre
received a call from from a remote police
outpost reporting that people from a
mountain village had reported hearing and
seeing an aircraft explode in the air and
fall into the jungle. The aircraft was
less than two years old at the time and
there was not forecast severe weather in
the area. Clearly, whatever had caused the
accident had struck swiftly, the crew
having no time to report and signs of
trouble.
......Investigators were unable to reach
the wreckage until the following morning
and it became immediately apparent that
there had been a catastrophic in-flight
failure. No impact crater was found and
aircraft wreckage and bodies strewn at
random across the jungle mountain slopes.
Eyewitness reports of fire or explosion
were substantiated by evidence of fire
damage in the wreckage. Further
investigation, however, showed that the
aircraft was not on fire until after
in-flight separation occurred. The reports
of an explosion also prompted
investigators to search for signs of
sabotage, though no traces of explosives
or shrapnel could be found.
Study of the engine
cowlings began to reveal a picture of the
accident. Inside the cowling of the Pratt
& Whitney 4000 engines are rub strips
which function as air seals for the fan
blades and during takeoff, when maximum
aerodynamic forces act on the cowling, the
blades lightly touch the strip, creating a
rub. Investigation of 004's engines showed
that there was a much deeper than normal
rub in the cowling and it was down from
the top of the cowl, indicating a nosedown
pitch moment sometime in flight. Most
astonishing however was the finding that
the port engine thrust reverser was in the
deployed position.
After collection of the
wreckage, it became clear that the
aircraft had broken up due to excessive
buffeting and excessive control forces.
The FDR had been destroyed in ground fire,
but the CVR was still readable and
confirmed the investigator's findings.
Just after calling Lauda's Bangkok
facility, Welsh said "That keeps...that's
come on again!" He then asks Thurner what
the aircraft's handbook says about the
indication that Welsh is seeing. Although
it's still unclear at this point what the
indication is, it quickly becomes clear.
Thurner, then reading from the handbook,
replied "Addition system failures may
cause inflight deployment. Expect normal
reverse operation after landing." Thurner
then asks Welsh if he should call the
ground facility to ask for advice.
Welsh replied "Ah...you
can tell 'm about it...it's just...ah
no...it's probably...ah water or moisture
or something because it's not just on,
it's coming on and off." Nothing more was
said about it for another five minutes
when Thurner suddenly said "Reverser's
deployed!" immediately after there are
sounds of buffeting and metallic snapping
until the CVR ends thirty seconds later.
The investigators were not able to
determine what caused the uncommanded
deployment of the thrust reversers, but
concluded that either the hydraulic or
electrical systems could have been at
fault. The destruction of the aircraft was
so extensive that no determination could
be made. Tunnel tests of the aircraft
after the accident showed that the
recovery window was as small as 4-6
seconds, the loss of lift on the effected
wing causing roll rates of up to 28
degrees/second